Bottled Water Distribution Business Plan Pdf – A Bottled Water Manufacturing Process Flow Chart is a diagram depicting the steps involved in the production of bottled water. It covers all the important steps in the production of bottled water, from filtering the raw water to bottling the product for sale. The process begins by collecting clean spring water and putting it in a plastic bottle or other container. This blog post will cover how each step is completed and some of the challenges you may encounter during the process.
The demand for bottled mineral water is increasing every year. In the era of Industry 4.0, the packaging of mineral water production line is automatic and intelligent. Customers can mass produce the new bottled water packaging technology; With low energy consumption and environmental friendliness.
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We have 26 years of experience in developing and implementing complete flow charts for bottled water production solutions. We reduce production costs in the blow molding process, bottle design and packaging durability while improving bottle quality.
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Raw water pumps provide pressure for sand, carbon and reverse osmosis clean water filtration devices.
Make sure that the inlet water pressure is stable and sufficient, and play a role in pressurizing. Pressurized water pressure is higher than the flow resistance of mechanical filters, carbon filters and fine filters. It can effectively bypass the treatment system and provide a sufficient source of water for the RO system.
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A mechanical filter with several filter layers, as well as a quartz sand filter. It is mainly used to remove manganese, iron, heavy metals, clay, rust, colloidal material, suspended material and other chemicals in raw water with particles greater than 20um. Quartz filters can be backwashed and backwashed.
Mechanical filters are commonly used in water treatment projects mainly to remove mechanical impurities, colloids, Baidu microorganisms, organic matter and active chlorine.
Mechanical filter cartridge shell materials mainly include PE, steel coated rubber, steel spray plastic, stainless steel epoxy, stainless steel and glass fiber reinforced plastic.
According to the water supply mode, it can be divided into single flow filter and double flow filter. It can be used in combination or independently depending on the actual situation.
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A two-flow mechanical filter has inlets at the top and bottom and outlets in the middle.
Mechanical filtration is used in water treatment to produce bottled water. It is mainly used for water treatment and turbidity removal, reverse osmosis and ion exchange softening and pretreatment of desalination systems. It can also be used to extract surface and ground water.
Incoming water turbidity should be less than 20 degrees, and waste water turbidity can be less than 3 degrees.
Double layer filter material is anthracite top layer 400mm/1.2~2.5mm; The bottom layer of quartz sand is 800 mm / 0.5 ~ 1.2 mm.
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Activated carbon filters are the most commonly used filters for water treatment. Residual chlorine that cannot be removed in the pre-filter can be absorbed by the pre-treatment of the dewatering system, which will extend the service life of the equipment.
Improve waste water quality and reduce pollution, particularly contamination by ion exchange resins and other free chlorine wastes, using reverse osmosis membranes after stages.
At the same time, it picks up impurities such as organic molecules that escape from the previous stage. It has a significant adsorption effect and removes some odors, colloids, pigments and heavy metal ions from water.
The principle of activated carbon filter absorption is the formation of a balanced surface concentration layer on the surface of the particles. The particle size of activated carbon also affects the adsorption capacity.
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However, activated carbon powder can easily leach into the garden with water, making it difficult to manage and rarely used.
In contrast, granular activated carbon is difficult to flow due to the formation of particles, and impurities such as organic matter in water are difficult to block in the activated carbon filter bed.
The adsorption capacity of activated carbon filters is directly proportional to the contact time with water. The higher the quality of the filtered water, the longer the contact time required.
The filtered water should slowly flow out of the filter layer. Before use, freshly activated carbon must be purified; Otherwise, black water will flow out.
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Before placing the activated carbon in the filter, a 2-3 cm thick sponge should be added to the bottom and top to prevent large particles such as algae from entering.
After using activated carbon for 2 to 3 months, if the filtering effect decreases, it should be replaced. The active carbon layer and new sponge must be changed regularly.
Ensuring the quality of water produced by water treatment equipment and extending the service life of the equipment.
Automatic water softening systems use the principle of ion exchange to remove calcium, magnesium and other ions that form in water.
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As the raw water passes through the rubber bed in the exchanger, the calcium and magnesium ions are replaced by sodium ions, and the sodium ions enter the water. As a result, the water leaving the heat exchanger is softened harmlessly.
Since calcium and magnesium are the main scale-forming components, cation exchange resins are commonly used to replace calcium and magnesium (the most important scale components) in water.
When the gum absorbs enough calcium and magnesium ions, it needs to regenerate. The regeneration process involves washing the resin layer with salt water in a brine tank to remove solid ions from the resin and remove the resin from the resination waste tank. Thus, the soft exchange function is restored.
The operating procedure of the control valve is as follows: operation, backwash, salt absorption, slow wash, brine filling and forward wash.
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The housing of the exact filter cartridge is usually made of stainless steel. The inner part uses PP melt, wire, folding, titanium filter, activated carbon filter and other tube filter elements as filter elements.
Choose different filter media and different filter elements according to the design process to meet your wastewater quality requirements.
The filter element installed in the precision filter unit can be divided into 0.5us, 1us, 5us, 10us, etc. To ensure the accuracy of the water supply and the safety of the membrane element, different filter accuracy is selected according to different conditions.
Precision filters are widely used in pharmaceutical, chemical, food, beverage, water, brewing, petroleum, printing and dyeing, environmental protection and other industries.
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The filter housing is mainly made of R304 stainless steel. If used in special applications such as acid and alkali resistance, R316 stainless steel can be used as a casing.
It can be divided into flange type and compression type, and the flange type housing is mainly used in the case of large filtration flow.
The filter element, located in the middle of the filter housing, is mainly made of PP filter wool.
In some cases, wire filter elements or activated carbon filter elements may be used. The number of filter elements installed can range from one to dozens, with throughput being a major factor.
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A reverse osmosis system is unique for filtering and producing pure water, it uses the principle of selective permeation of the reverse osmosis membrane.
By applying a certain pressure to the raw water passing through the reverse osmosis membrane through a high-pressure pump, the molecules in the raw water can pass through the membrane and be dialyzed.
However, inorganic salts, microorganisms and other organic substances cannot pass through the membrane due to the protective properties of the reverse osmosis membrane, so pure deionized water can be obtained.
Reverse osmosis (RO) is an important part of membrane separation technology, even in the flow chart of the bottled water production process. Essentially, above the osmotic pressure of the solution, other substances cannot pass through the semi-permeable membrane, leaving the substance and moisture behind.
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Because the pore size of the reverse osmosis membrane is small (only about 10A), it can remove dissolved salts, colloids, microorganisms, organic matter, etc. can effectively remove (safety level 97-98%).
It has good water quality, low energy consumption, no pollution, simple process and easy operation. It has become the most economical and simple technology for desalination, desalination and freshwater production.
At present, it is widely used in many industries such as medicine, electronics, chemical industry, food, seawater desalination and so on.
The RO system should use an automatic control mode based on the water level in the primary desalinated water tank and the output of the reverse osmosis system.
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If the system needs to be started, stopped or turned on, it will be turned on manually after confirmation by the operator.
The control of the RO system and the control of all equipment for chemical water treatment is implemented through a control system (PLC).
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